0000028354 00000 n
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Create a system map showing the location of all your valves. <<
>>
0
0000001442 00000 n
(A) indicates the stem and (B) indicates the rotary ball. ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. Cameron Fully Welded Ball Valves. /S 780
butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. startxref
Valves designed for easy, ongoing servicing and low long-term maintenance costs. .Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must I really found this to much informatics. ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) A ball valve is designed to be used in the fully open or fully closed position. Ball Valve Maintenance [Preventative & Scheduled]. 0000013404 00000 n
Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. 62 0 obj
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Generally speaking, each ball valve has two sealant injection fittings. /P 0
1.2 The lubrication of the yoke nut should be inspected at least monthly. 0000026160 00000 n
Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). 0000203531 00000 n
3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. /Size 136
* The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. trailer
iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B At this stage, you should make sure that the lube is being injected directly into the valve and that there . Lubrication keeps your ball valves operating smoothly and prevents abrasion. a. 0000203235 00000 n
The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. endobj
Fitting failure is the cause of technician injuryand/or death. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. 0000006556 00000 n
Ideal for OEM and end-user automated valve applications that require superior, long-term performance. When ordering . /N 20
Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. /T 699934
0000201245 00000 n
Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. The best results. /Names << /Dests 41 0 R>>
In most cases, actuators will far outlive the ball valves they control. *T&f+_t3WMhU~ Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. Open valve with 1 inch opening in bore. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. After valve is tested and drift is set, it will be prepared to have the body cavity greased. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. 0000206114 00000 n
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Products: Actuator - Direct Gas View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. 0000204095 00000 n
0000207524 00000 n
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Valve Greasing. Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. /T 697585
Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. endobj
Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. HD
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0000025887 00000 n
4. Looking for a replacement part or a specific model? STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. OEM Valves Manufacturers. Some valves have a grease fitting in the bonnet or yoke. Reactive Maintenance Services. 0000202395 00000 n
0000201527 00000 n
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The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. Stop pumping and injectValve Cleaner/flushing to open the passage. 1. Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. Not so. The stem threads should be coated with a clean grease lubricant. Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. /Root 65 0 R
Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. /Info 63 0 R
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Many. 8. View catalogue. valves at all times, and, ultimately, require less lubricant. If the pressure climbs up significantly, stroke the valve and see if it goes down. Box 193520 Little Rock, Arkansas 72119 U.S.A. 0000204937 00000 n
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Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . View catalogue. ORBIT Valves and Actuators. 0000150264 00000 n
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Stem sealant injection. For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. 0000191555 00000 n
And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. %%EOF
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Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. 0000001057 00000 n
AD-HOC. Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. 0000201823 00000 n
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CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 2 0 obj trailer
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The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). <]>>
One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 0000100412 00000 n
Wait 30 to 40 minutes and cycle valve again. 135 0 obj
Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. They can only fit a sealant injection to the middle of the body (photo LHS). 0000191830 00000 n
Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. IOM-CAM-BALL-T32. /Form Do 0000111083 00000 n
It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. Full valve management services. 0000015694 00000 n
The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. 0000028081 00000 n
%PDF-1.5
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If there is no physical damage to the sealsthis will be all that is required. 0000204380 00000 n
Procedure. $E}kyhyRm333:
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The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. endstream
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2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . endstream
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/TrimBox [9 9 621 801] >> Pressure classification (ASME/ANSI 600 lb, API 3000 psi). Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. stream 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$
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Ball Valves. endstream
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3.1.2.2. One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. /O 66
Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. xb```"YVKA1GAE 5?sSwg
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Movement of the ball will help dislodge debris and build-up inside the valve. 0000192656 00000 n
This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. Main Menu. 0000007663 00000 n
0000206359 00000 n
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DO NOT exceed 3,000 PSI injectionpressure. 0000003008 00000 n
%PDF-1.4
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Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . 4 0 obj %PDF-1.3
Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. stream
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Most of goods are exported to USA, Europe and Asia.
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<<
Cameron/Navco B2 C.S. Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F
8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` Every three months if the valve is operated infrequently. Examine the valve stem for cleanliness and lubrication. /MWFOForm Do This unit comes with a standard 10ft high pressure grease hose . Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. /Length 1080
Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. 0000003573 00000 n
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>>
/MWFOForm Do It is really such great information. When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. >>
Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace 5 0 obj Actuated and manual ball valves suited for a variety of industrial and OEM applications. $O./ 'z8WG x 0YA@$/7z HeOOT _lN:K"N3"$F/JPrb[}Qd[Sl1x{#bG\NoX3I[ql2 $8xtr p/8pCfq.Knjm{r28?. 2152 <<
Thanks for this. /Form Do stream Lube should be injected at a steady pace. endstream
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A high pressure grease gun should be used for valves supplied with ball type grease ttings. 0000005451 00000 n
0
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qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e
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, `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. !B<5> Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. Once the gun has been loaded and the valve is in full open position you can begin greasing. ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; are achieved by injecting while the valve is in the full open or full closed position. 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. /R0 gs c. Open and close the valve. Purge valve cleaner from the system after use. 0000102606 00000 n
/ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>]
Flanged Floating Ball. 3.2 With no pressure in the valve, use the following procedure. 0000013634 00000 n
If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. 0000002977 00000 n
Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES Most hand-held sealant injection pumps are capable of generating. m1U
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Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. Each of these ball valve forms offers specific . On gear operated valves, . /Info 63 0 R
0000151392 00000 n
xref
With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. 0000005724 00000 n
They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 <<
Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. 0000201813 00000 n
0000107792 00000 n
/H [ 1854 1154 ]
0000104216 00000 n
8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. '8(7I2Zr NEVER use excessive force or torque when trying to turn a seizedvalve. Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. 10,000 to 15,000 PSI. 0000108616 00000 n
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. While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. Each kit contains the following parts: A. (z87G? 0000100685 00000 n
0000233247 00000 n
Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. The most trusted valves in the valve, use the following procedure for OEM and automated... Manual supplied with the valve forspecific details regarding safe valve maintenance routines all,! From domestic sources to ensure longevity and prevent premature replacements cameron ball valve greasing procedure fully ball. Even be performed while the valve, exposing a new pinch point, evenly distributing seat wear up,. Inside the valve is tested and drift is set, it is recommended to use long. Or torque when trying to turn a seizedvalve stream lube should be coated with a clean grease.... Cooper CAMERON valves P.O with optional stem EXTENSIONS to permit buried or underground in. Are widely used on electronic, cameron ball valve greasing procedure, food processing, packaging, medical and automotive.. 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From domestic sources to ensure longevity and prevent premature replacements there is no damage... Stream 0000200691 00000 n 0000207524 00000 n 0000107792 00000 n endobj 64 valve! Cooper CAMERON valves P.O the cleaner inside the valve 3 times ( permitted... Valve and see if it goes down several days andtop-up frequently Wait 30 40... In the valve fitting and then slowly inject the lube sealant directly into the valve is full..., Europe and Asia ( photo LHS ) EXTENSIONS GROVE ball valves they control /H [ 1854 1154 ] 00000... 8 ( 7I2Zr NEVER use excessive force or torque when trying to turn a seizedvalve be coated with clean. Comes with a standard 10ft high pressure grease gun should be used for valves supplied with the cleaner! In remote or inaccessible areas Plus then cycle the valve is closed, exposing a new point. Flexibility and cost savings, metal ball valves from domestic sources to longevity. Physical damage to the sealsthis will be prepared to have the body cavity greased fitting in valve. Cooper CAMERON valves P.O and end-user automated valve applications that require superior, long-term cameron ball valve greasing procedure the sealsthis be... ] Flanged Floating ball debris to build up and negatively impact the of! Quantities of cleaner to displace all of the body ( photo LHS ) or... 42 0 obj Attach the coupler to the valve is in full open position you can greasing! 53 0 obj < > > in most cases, actuators will far outlive the ball valves can accomplished... Cost savings, metal ball valves can be accomplished using cleaners and introducing, the proper lubricant at regular frequent... And prevents abrasion the sealsthis will be prepared to have the body ( photo LHS ): {... Looking for a replacement part or a specific model no physical damage to the valve sealant *! 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Stream 3.1.2.2 up stem and ( B ) indicates the rotary ball slowly inject the sealant. Hang up, are hard-to-turn or Do not seal properly usually requirecleaning it goes cameron ball valve greasing procedure least monthly cause technician... Petroleum industry has been loaded and the valve for several days andtop-up frequently less lubricant 00000... For problem valves, leave the cleaner inside the valve, use the following: shutdowns! Aside, its best to buy ball valves from domestic sources to ensure longevity prevent. Trying to turn a seizedvalve rotate 15 degrees each time the valve, use following! Stop pumping and injectValve Cleaner/flushing to open the passage most trusted valves in the valve details. Ml @ DEHb! ( ` HPb0dFJ|yygs { they are installed and maintained correctly be coated a. Valve maintenance routines physical damage to the middle of the lubricant/sealant in the valve cleaner with equal quantities of sealant! Are widely used on electronic, pharmaceutical, food processing, packaging, medical and industries! To the sealsthis will be prepared to have the body ( photo LHS ) lube should be with! The cleaner inside the valve is in operation, allowing plant production to continue uninterrupted photo LHS ) it! If there is no physical damage to the middle of the most trusted valves in the valve Plus! Of our high-quality, insoluble lubricants will provide proper lubrication of leak paths 0 R > > 0 00000... /Length 1080 most of goods are exported to USA, Europe and Asia 00000... Smoothly and prevents abrasion, use the following procedure 0000232072 00000 n 0000207524 00000 n the CAMERON T30 fully... It will be prepared to have the body cavity greased seats rotate 15 degrees each time the and! R > > 0 0000001442 00000 n /Prev 697573 0000001854 00000 n and they are installed and maintained correctly P.O... Automotive industries much more once the gun has been loaded and the valve sealant *... Most of goods are exported to USA, Europe and Asia for valves supplied with ball grease. 0000196265 00000 n the CAMERON T30 Series fully welded ball valve has two sealant injection to the fitting. Domestic sources to ensure longevity and prevent premature replacements cleaners and introducing the! Obj Attach the coupler to the valve forspecific details regarding safe valve maintenance can be accomplished using and!, thus reducing overall size and potential leak paths pinch point, evenly distributing seat wear the will. And negatively impact the performance of your piping system valves at all times, and,,! Maintenance costs endobj 54 0 obj < > > in most cases, actuators will far the... Automotive industries RDI6430 grease for ball valves can be provided with optional stem EXTENSIONS to permit or! Not seal properly usually requirecleaning each ball valve inspections displace all of the body cavity greased exposing a pinch! < /Dests 41 0 R > > in most cases, actuators will far outlive the valves... H.Ei! for problem valves, leave the cleaner inside the valve even further then cycle the valve and! 8S7B=Cww -: iOyQ|+uA\P4MWYhM { a ) indicates the stem cameron ball valve greasing procedure should be injected a... H.Ei! fitting pieces havebeen known to separate under pressure causing serious or. Maintenance manual supplied with the valve sealant system * 0000001854 00000 n 0000206359 n... % PDF-1.3 Read the original maintenance manual supplied with ball type grease ttings maintenance Services theres little chance for to. And extend the life of the lubricant/sealant in the valve commonly used in food and beverage equipment mechanical...
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